02 VLT HVAC Drive SG - docshare.tips (2023)

MAKING MODERN LIVING POSSIBLE

VLT® HVAC Drive For HVAC it has to be VLT®

mio m io VLT® HVAC Drives

1.5

reliably perform tasks in HVAC systems. Rely on proven VLT® technology – now with PM motor control co ntrol for eﬃ cient control of EC and IEC standard motors.

56% Energy use reduction

in Mumbai’s VSNL building. ‘Only by using Variable Frequency Drives in the HVAC system could we achieve this target’ – General Manager VSNL, India.

www.danfoss.com/drives

V VLT® LT® HVAC Drive provides providesthe lowest lowestlife-time cost The VLT® HVAC Drive is the safe choice for fan, pump or compressor applications. It provides a high 󿬂exibility with regard to the site of installation, range of available bus systems, broadest HVAC control intelligence and functionality, and respects the building environment by oﬀering the best EMC and harmonics behaviour on

nent magnet motors. It can log and record its own energy load proﬁle for both the estimation and validation of actual energy savings.

the market.

lifecycle cost.

The HVAC Drive oﬀers the th e highest eﬃciency solus olution with both asynchronous motors and perma-

In everything we do, Danfoss is a clean tech company.

The VLT® VLT® HVAC HVAC Drive includes: ■ > 98% basic energy eﬃcienc ciencyy ■ Automatic Energy Optimisation ■ User-friendly operation ■ Progra Programming mming in 27 languages languages ■ VL VLT® T® quality up to 1.4 MW

The VLT® HVAC Drive is a singular engineering platform for all your variable speed needs, designed to minimize the total applied system s ystem cost and

Save money The modular design design enables enables the user greater 󿬂exibility to select from a range of functional performance per formance requirements requiremen ts to secure the best b est cost advantage for their application needs.

Easy commissioning ■ ■ ■ ■

Application menus Quick menu Motor Rotation Check PID-auto tuning

High ambient temperature

Fire Override Mode

EMC & network protection

The robust VLT® VLT® HVAC HVAC Drive Drive is designed design ed to work at maximum output in an ambient temperature up to 50° C. At higher temperatures, the drive will continue operation with lower performance.

Fire Override Mode helps keep ﬁre escape routes free of smoke, overrides the drive’s self-protecting features and keeps the driven equipment running as long as possible in the event of ﬁre.

Fully integrated EMC ﬁlters eliminate the cost of installing external EMC ﬁlters and secure the highest integrity & fully tested EMC performance.

Activating Fire Override Mode will ensure the VLT® HVAC Drive ignores “soft“ faults and alarms to continue operation during essential services such as a “ﬁre” command.

All versions of VLT® HVAC Drive comply as standard with EMC limits according to the EN 61800-3 norm (page 13). All A1 and B ﬁlter options are available availabl e as factory built-in options.

Automatic derating enables reduced operation for a period of time at higher ambient temperatures to maintain operation of the HVAC system.

Save cabinet Maintenance free

We oﬀer a standard & integrated IP55/ Type 12 12 protection class class equal equal to that of the motor.

Due to a series of self-protecting and monitoring features and a highly durable mechanical design, the VLT® HVAC Drive is maintenance free, except for general cleaning. No replacement of internal fans or capacitors is required.

This eliminates eliminates the cost cost of a separate separate enclosure and saves on the additional installation costs associated with installation in a remote location.

Save Due tospace its compact dimensions, the

IP 4x Indoor for66/Type harsh environments

VLT® HVAC Drive is easily mounted inside an HVAC unit or panel, reducing overall enclosure costs and freeing up panel backspace for other devices.

The IP 66/Type 66/Type 4x enclosure enclosure option for harsh environments can eliminate the cost of a separate enclosure and reduce the installation costs associated with remote installations.

The standard integrated integrated DC coils also ensure low harmonic load on the network within EN 61000-3-12 and increase the lifespan of the DC link capacitors. They also ensure that the drive can operate motors to their full rated performance. For further protection against harmonic disturbances of the supply grid, Danfoss provides passive solutions such as 12/18 pulse solutions and Advanved Harmonic Filters (AHF).

Save energy The energy consumptio consumption n from HVAC HVAC applications such as fans and pumps rises with the cube of the 󿬂ow. That’s the reason reason why VL VLT® T® control of such applications typically saves 48% energy compared to on-oﬀ operation.

Active solutions Danfoss also provides active solutions such as Low Harmonic Drives, combining standard drives with an active ﬁlter and standalone VLT® Advanced Active Filters (AAF).

Proven reliability VLT® T® HVAC HVAC Drive – the VL VLT® T® 100 from 1983 – has proven proven the reliability The ﬁrst VL of VLT® drives. Original VLT® HVAC Drives installed in1983 are still functioning reliably over 20 years later. VLT® Integrated Servo Drive VLT® Decentral Drive FCD 302

Global Marine

VLT® VLT® OneGearDrive 12-Pulse Drive VLT® Micro Drive

VLT ® 5

VLT ® 10 0

V LT® 100 0

V LT ® 300 0 HVAC

V LT ® 200 0 VLT® 3500 HVAC

1968

1983

1988

1989

1993

VLT® 5000 VLT® 5000 book

VLT ® 600 0 H VAC

1996

VLT® Drive Motor FCM 300

V LT ® 280 0

19 98

V LT ® FCD 300

200 0

V LT® Automat ion Dr ive V LT ® H VAC Dr ive VLT® AQUA Drive

20 04

VLT® High Power Drives

20 06 -20 08

VLT® Advanced Active Filter

VLT® High Power Drives up to 1.4 MW

2010 -2011

2013 -

VLT® HVAC Drives make your building green Expect optimisati optimisation on Danfoss’ long experience in applying drives in HVAC systems has enhanced its ability to oﬀer a “Best in Class” technical expertise in integrating the drive into the overall system design. This extracts the maximum value from your initial investment and optimizes the operational savings performance. The 21st 21st Century focus on energy eﬃcienc ciencyy is not new with wit h regard to energy saving, but the emphasis on the consequences of wasted energy and the over-use of fossil fuels to produce energy, is at the top of the t he agenda. Climate Change is seen as a cost to the human race more than simply a ﬁnancial cost.

Save energy and CO2emission VLT® frequency VLT® frequenc y converters save more than 20 million MWh of energy

globally each year. This is equivalent to the annual electricity consumption of 5 million homes. This energy saving reduces annual annual CO2emissions of over 12 million tons!

Makes the building perform Today the prime focus is on the Today overall performance of buildings including design, construction, eﬃcienc ciency, y, sustainability sustainabilit y and the environmental impact of these buildings in the future. Energy eﬃ cient product pro ductss form part of this overall plan. In most countries around the world this is now realized in the evaluation of high performance buildings under the banner LEED.

We oﬀer you a wealth of knowledge The various applications incorporated incorporated within high performance per formance buildings are well understood by Danfoss and as a global market leader, we have built a wealth of knowledge and

understanding of the applications and developed products and technology to ensure we meet and determine future trends in this industry. Our 40 years of experience in this business have made the VLT® HVAC HVA C Drive the industry benchmark.

Premier drive in the market The eﬃciency of the VLT® HVAC HVAC Drive and its built-in features make the VLT® HVAC HVA C Drive the premier drive in the market today. Danfoss’ application and industry knowledge will ensure that the investment made in VLT® drives provides a qualiﬁed return. Financial incentives are just as important as moral incentives to encourage people to choose energy eﬃcient solutions s olutions..

Reliable and cost eﬀective Correct drive selection is critical to reliability. Products that introduce unacceptable levels of RFI or harmonics into a building can prove highly problematic and costly in addition to breaking legislative regulations. Danfoss’ many years of experience in the application of VLT® drives and in the HVAC industry in particular, p articular, has resulted in a global team focused on delivering the best drives solution, ensuring total security of your investment.

Minimum impact on the environment Having chosen to ﬁt a VLT® drive as part of the building control architecture, the lifetime sustainability of this product is an important aspect.

end-of-life? Danfoss complies with RoHS, WEEE Directives, ISO14001; all standards and directives created to ensure the minimum impact on the environment.

Energy monitoring New regulations are forcing manufacturers to look at how they manufacture, what they manufacture and with what materials. Are products harmful to make? Are they harmful to dispose of at their

The VLT® HVAC HVAC Drive provides provides a complete range of energy consumption information. Choose to divide absolute energy consumption into hours, days or weeks or to monitor a load proﬁle for the application.

Energy documentation VLT® Energy Box software is the most modern and advanced energy calculation tool available. It allows energy consumption calculations and comparisons of HVAC fans, pumps and cooling tower applications driven by Danfoss drives and alternative methods of 󿬂ow control. The program compares the total operational costs of various traditional systems to operation of the same systems with a VLT® HVAC Drive. With this program it is easy to evaluate the savings by comparing a VLT® HVAC Drive over other types of capacity capacity control systems in both new installations as well as retroﬁt situations.

Complete ﬁnancial analysis VLT® Energy Box provides a complete ﬁnancial analysis including: Initial cost for the drive system and the alternative system ■ Installation and hardware costs ■ Annual maintenance costs and any utility company incentives for energy conservatio conservation n products ■ Payback time and accumulated savings ■

Upload of of actual energy energy consumpconsumption (kWh) and duty cycle from the VLT® HVAC Drive

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VLT® Energy Box makes it possible to capture actual energy data from the drives and monitor energy consumption and overall system syste m eﬃciency.

Audit equipment for both the estimation and validation of savings. VLT® HVAC Drive can be interrogated remotely for full energy data, making it easy to monitor your energy savings and return on investment. Monitoring via ﬁeldbus often makes energy meters omissible.

Energy audit The VLT® VLT® HVAC HVAC Drive coupled coupled with Energy Box software enables the package to be used as the Energy

Danfoss VLT® HVAC Drive provides lowest cost of ownership ness and highest hi ghest eﬃ cienc ciencyy in daily operations with environmental sustainability.. sustainability

Totall Cost of Ownership is an Tota organization’ss total cost of acquirorganization’ ing, operating and maintaining a system through a given lifecycle.

Danfoss dedicated HVAC organization at your side

Total Cost of Ownership includes Total initial acquisition cost and operating cost. Through its technology and experience, Danfoss can transform this into the “Beneﬁt of Ownership”.

Customer assurance stems from Danfoss’ dedicated and highly experienced HVAC support team.

We understand the needs of our customers, operating their facilities in a competitive environment which requires total system cost eﬀectiveeﬀective-

Disposal

Cost

t s o c e m i t e f i l l a t o T

Energy

Commissioning and installation Commissioning Purchase Time

It has the depth of understanding in HVAC HVA C applications that ensures the maximum beneﬁt is extracted from the customers’ investment in VLT® drive systems. Reducing acquisition costs ■ Fully integrated EMC & Harmonic compliant solution ■ IP 21/55/66; Type 1/1 1/12/4x 2/4x ■ Extensive HVA HVAC C functions to reduce other system components ■ Extendable I/O to reduce total BMS costs ■ Ease of installation and set-up

Reducing operating costs ■ ■ ■ ■ ■

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Minimum 98% eﬃcienc ciencyy Energy metering Automatic Energy Optimisation Design lifetime of 10 years Danfoss legacy and history in HVAC applications IP enclosures and optional conformal coating to provide robust & reliable performance in the harshest of environments 50° C ambient temperature without derating Auto derate functions above 50o Broadest range of drive and motor protection Maintenance free drive System diagnostics

Enhanced advanced monitoring Enhanced advanced application monitoring functionality for fans allows you to also keep track of the status of pumps and compressors. This can mean increased lifetime, reduced maintenance costs, and less downtime.

Supporting software tool Software tools are available to help design a system with minimal harmonics and an d best energy e nergy eﬃ ciency.

Protection mode As soon as the system detects a critical status, (e.g. over-current or overvoltage) the frequency of the VLT® HVAC Drive will automatically be reduced and the modulation process adjusted. Due to its ability to limit its switching operations, the VLT® HVAC Drive is extremely reliable and robust. The protection mode mode will – if allowable – end after 10 seconds and the frequency will be restored under control.

Installed in an air conditioned switchroom, lower losses can easily result in operating cost savings >5% – 10% of the cost of the drive every year (based on a typical load proﬁle, with the drive operating 24/7). Also energy consumption and CO2emissions are reduced.

High Ambient Temperatures VLT® HVAC Drive is designed to operate in ambient temperatures up to 50oC with an autoderate capability for higher temperatures in order to maintain reduced operation in extreme climate conditions.

NEW! The Danfoss EC+ concept... ... enables the use of PM motors in IEC-standard IEC -standard sizes with Danfoss VLT® frequency converters. After entering the relevant motor data, you beneﬁt from the high eﬃcienc ciencyy of EC technology technol ogy in all applications. The necessary control algorithm has been embedded in dedicated VLT® series drives.

The VLT® VLT® HVAC HVAC Drive Drive sets new standards with a minimum 98% eﬃciency at full load. This reduces initial costs and operating costs due to

VLT® HVAC Drive will manage the loss of a mains phase or a high mains imbalance by autoderating speed and load to maintain a period of reduced

Beneﬁts of the EC + concept: ■ Free choice of motor technology: PM or asynchronous with the same frequency converter ■ Operation and installation of the VLT® drive remain the same ■ Vendor Vendor-independent -independent selection selec tion of all components ■ Best system s ystem eﬃ cienc ciencyy by combining eﬃ cienc ciency-op y-optimized timized components

the smaller heat load/air conditioning requirement in the switchroom/ plantroom, thereby maximizing energy eﬃ ciency. Every kW of losses requires another ~0.5 kW of energy to remove the heat.

operation, enabling technicians to respond to the situation.

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In most cases, the VLT® HVAC Drive will handle abnormal situations without needing attention.

Minimum Minim um 98% eﬃ cien ciency cy

Retroﬁt of existing plant Supports a broad range of standard and PM motors

GOAL eﬃ ci cien enccy

Our goal is the highest highe st eﬃ ciency with the lowest energy consumption and with the lowest overall system cost for our customers = ‘The Beneﬁt of Ownership’.

The modular VLT® HVAC Drive – not too much – nor too little The VLT® HVAC HVAC Drive is built on on Danfoss’ modular concept. Real plug-and-play adding and exchanging of options. Just upgrade instead of buying a new drive. 1

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Fieldbus option Advanced BACnet LonWorks Proﬁbus PROFINET DeviceNet

2 3

Local Control Panel (LCP) Choose numerical, graphical or no display 2

9 4

I/O option – General Purpose I/O (3DI + 2AI + 2DO + 1A 1AO) O) – Analog I/O option 3

(3AI (0 – 10 V / PT1000 / NI 1000) + 3AO (0 – 10 V)) – Relay output (3 x relays) 4

The modular design of the VLT® HVAC Drive allows even highly customised drives to be mass produced and factory tested. Plug-and-play options make upgrading easy and ensure 󿬂exibility.

24 V supply supply option

RFI ﬁlter Built-in RFI ﬁlter for long motor cables compliant with the IEC 61800-3 and EN 55011 standards. 5

8 6

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AC mains disconnect (Factory mounted option) Input mains option Various input plate conﬁgurations are available including mains switch (disconnect), or RFI ﬁlter. Input plates are ﬁeld adaptable if options need to be added after installation.

Unique cooling concept No ambient air 󿬂ow over the electronics up to 90 kW Above 90 kW, designed with back channel cooling (85% heat dissipated via back channel)

Durable in aggressive environments In some HVAC applications, it is recommended to protect the drive with coated PCB’s. VLT® HVAC Drive is designed for level 3C2 according to IEC 60721-3-3. Protection level 3C3 is optionally delivered from factory.

Danfoss’ drive experience since 1968 lies behind the intelligent design of VLT® drives.

This option oﬀers signiﬁcantly improved protection against chlorine, hydrogen sulphide, ammonia and other corrosive environments.

VLT® quality up to 1.4 MW The VLT® HVAC HVAC Drive is available available from 1.1 kW to 1.4 MW.

All enclosures are mechanically designed with focus on: – Robustness – Easy access and installation – Intelligent cooling – High ambient temperatures

The VLT® HVAC Drive is hooked-up on your net The VLT® VLT® HVAC HVAC Drive Drive integrates integrates and communicates seamlessly with all HVAC devices, mastered by Building Management Systems via the ﬁeldbus. HVAC-speciﬁc features make it economical,l, 󿬂exible and user-friendly economica and make HVAC operation simple.

With VLT® HVAC Drive it is possible to read all the inputs and control all the outputs on I/O options. This means means that when integratin integrating ga VLT® HVAC Drive into the control system it is possible to save by requiring fewer physical I/O points.

Improve system performance VLT® HVAC Drive uses limited network bandwidth, and requires less resources in the DDC controller due to the support of alarm and event notiﬁcation. This can reduce reduce traﬃc by more than 50% compared to other drives.

Embedded ﬁeldbuses ■ ■ ■ ■ ■

Optional ﬁeldbuses ■ ■ ■ ■

Detailed information about warnings and alarms VLT® HVAC Drive has outputs giving detailed information about alarms and warnings. DDC controllers can monitor these and see when an alarm or warning occurs and why it occurred.

Native BACnet Modbus RTU (std.) FC protocol N2 Metasys FLN Apogee

Advanced BACnet LonWorks Proﬁbus Devicenet

NEW! ■ Ethernet

Have BACnet your way VLT® HVAC Drive comes with an embedded BACnet protocol that makes it suitable for most smaller plants. For larger plants, more system performance is required.

The VLT® VLT® BACnet BACnet option is a plug-andplay solution that optimizes the use of VLT® HVAC Drive together with building management systems using the BACnet® ﬁeldbus.

Listed by BTL The option has has passed comprehensiv comprehensive e and long-lasting tests at the BTL laboratories, which ensures that the function will work together with any other BLT-listed equipment.

VLT® HVAC Drive has objects deﬁned to accept 3 separate feedbacks transmitted over BACnet. This option makes it easy to control control or monitor points required in typical HVAC applications.

VLT® HVAC drives – optimized for installation in panels IP 20/Type 1 enclosures The installation volume and/or and/or the mounting surfaces are reduced by up to 60% compared to the previous VLT® VL T® series. The functionality nevertheless fulﬁlls the highest requirements even for applications with high overload, long motor cables and ambient temperatures up to 50° C (55° C with derating). Optimized design Optimized Optimize d eﬃcienc ciencyy and intelligent intelligen t cooling technology make for a compact and service-friendly design. Supplementary equipment such as EMC ﬁlters, harmonics suppression and brake modules are integrated into the enclosure.

Save installation time The IP20/NEMA 1 series is is designed for easy accessibility and time-saving time- saving installation. Mechanical fastening points are easy to access from the front even with automatic tools. All terminals terminal s are suﬃciently dimendim ensioned and clearly marked. One need only loosen a few screws to get to the terminals. Accessories for bonding screened cables are included. The compact enclosures are easier to install. This is important especially within existing installations with limited accessibility accessibility.. An extensive range of options and accessories are available, optimizing the drive for the respective application.

Intelligent heat management – variable cooling methods for diﬀerent beneﬁts Total separation Total separation between cooling cooling air and electronics protects the electronics and allows for installation where heat is removed from outside of the cabinets. With the VLT® HVAC Drive, a 󿬂anged heat sink kit is available for mounting the drive in the backplate of a cabinet, separating the heatsink air󿬂ow from the electronics. Eliminating air󿬂ow over the electronics increases drive lifetime as contaminants are excluded from the drive. Back channel cooling minimizes heat loss increasing incre asing energy eﬃciency, a signiﬁcant beneﬁt for high power signiﬁcant drives.

High reliabilityin reliabilityin any environment

All VLT® HVAC Drive versions have manganese phosphor rear bodies. IP66/Type 4x enclosed drives are suitable for installation in demanding environments (e.g. cooling towers). Cooling air is kept outside the device to prevent any pollution of the electronics. The surfaces are smooth and easily cleaned.

The IP55/66, IP55/66, Type Type 4x series are designed for easy accessibility and time-saving installation. Furthermore, all components such as EMC ﬁlters for compliance with EN 55011, class A1/B, as well as the DC coils, are protected inside the drive. NEW!Type 4x Indoor NEW! VLT® HVAC Drive comes in the extremely tight Type 4x enclosure.

Because of the high-density integration, the tight housings of the VL VLT® T® HVAC Drive are signiﬁcantly smaller when compared to other drives of the same performance. Motor and power cables are mounted securely through glands in the base plate.

The VLT® HVAC Drive is also available with a mains switch option. This switch interrupts the mains supply and has a free useable auxiliary contact.

An external watertight USB plug connected to the control card inside IP 55/66 enclosures makes USB access easy.

The real eﬀect of VLT® HVAC drives is – money-saving right through the chain

Automatic Energy Optimisation The standard AEO AEO feature feature provides provides optimized motor magnetization at all speeds and loads. This optimization optimization program program increases increases the energy savings gained by applying variable speed control.

Automatic Motor Adaptation Enter the name plate data, and VLT® HVAC Drive automatically adjusts to the motor.

Suitable for ‘follower’ operation The drive’s drive’s modular structure makes makes it suitable for ‘follower’ operation mastered by BMS, PLC’s or DDCs.

Automatic Energy Optimisation Start with high acceleration

AEO-adjustment

Speed

Automatic load adjustment Motor voltage Motor current

Keeps EMC on the safe side Optimum EMC protection coupled with integrated harmonic ﬁlters ensures that the optimum EMC environment and cleanest power supplies are maintained throughout the operational lifetime of the system, negating any reduction in lifecycle costs.

VLT® HVAC Drive meets the EMC product standard EN 61800-3 without additional external components even when using long motor cables, and corresponds to the EMC guidelines 2004/108/EC, 2004/108/E C, oﬀering performance p erformance superior to other drives. Critical for practical use is compliance with the environment standard

Categories according to EN 61800-3 Limits according to EN 55011

Clean power supply

EN 61800-3, class C1 (residential) and Class C2 (industrial area). C2 ensures reliable plant operation through full compliance with all EMC requirements, product standards, prescribed warnings and restrictions. Integrated chokes minimise the network eﬀects dramatically dramatically and thus maintain operation within the limits of EN 61000-3-12. These chokes also make the VLT® VLT® HVAC HVA C Drive stable st able and highly dynamic even during short supply voltage drops or other poor network conditions.

Class B

Class A1

Class A2

Exceeding class A2

VLT® HVAC Drive introduces a minimum of RFI or harmonic pollution into the building and avoids problematic and, in some countries/regions, performance outside of their regulations. VLT® HVAC Drive is a reliable and cost eﬀective investment.

DC coils reduce harmonic noise and protect the drive. Also EMC ﬁlters are integrated (meets EN 55011 A2, A1 or B).

Comparison of limits EN 55011/61800-3

Keeps your power supply clean Harmonic distortion on the supply grid is an increasing problem mainly caused by electronic power devices, including frequency converters, drawing non-sinusoidal current from the mains supply. This creates harmonic distortion on the supply depending on the supply impedance.

tool which can quickly and easily be downloaded from www.drives.danfoss.com.

the software presents a clear overview of each project with data presented in both tabular and bar-chart formats.

Data can be entered, stored and recalled project by project. At a click

Typical without ﬁlter

With AHF

Without ﬁlter

With AHF

Danfoss’ Harmonic Calculation Software MCT 31 makes makes it possible to calculate the extent of these harmonics at the planning stage and can suggest mitigation countermeasures. Harmonic mitigation can be particularly valuable when the power supply is backed up with emergency generators, which have poorer tolerance to non-sinusoidal currents. Current standards (EN 50106) are included in the software analysis Harmonic disturbance with and without AHF ﬁlter.

The common approach to drive programming 1

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Graphical display International letters and signs Graphical display with bar-charts Easy overview 27 languages selection iF awarded design

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Menu structure Based on the well known matrix system in today’s VLT® drives Easy shortcuts for the experienced user Edit and operate in different set-ups simultaneously

Other beneﬁts – Demountable during operation – Upload and download functionality – IP 65/NEMA 4 rating when

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Quick Menus A Danfoss-deﬁned Quick Menu A user-deﬁned Quick Menu A Changes Made menu lists the parameters unique to your application A Function Setup menu provides quick and easy set-up for speciﬁc applications A Logging menu provides access to operation history

Intuitive functions – Info (‘on board manual’) – Cancel (‘undo’) 6

panel door mounted. (A remote mounting kit is available) – Up to 5 different variables visible at a time – Manual speed/torque setting – 100% user defined information and size

Three panel options: Graphical Graphical,, numerical, blind cover.

Illumination Relevant buttons are illuminated when active LEDs indicate the status of the drive

– Alarm log (quick access) The user interface may be mounted remotely on a control panel fascia, eliminating the need for additional switches and instrumentation. instrumentation.

The VLT® HVAC Drive is controlled locally via a control panel. This is plugged in directly or connected connected via a cable.

The VLT® HVAC Drive can be remote-commissioned and monitored via a USB cable or fieldbus communication. Special software is available: Wizards, Data transfer tool, VLT® VL T® Set-up Soft ware MCT 10, and Language changer.

Start New! Smart Start Saves commissioning time Smart Start guides you through 10 basic steps for commissioning the VLT® VL T® drive and ensures a quick, safe and energy saving commissioning. Smart Start is activated at the ﬁrst power up, after a factory reset, or from the quick menu. When activating the Smart Start feature, the drive will ask for the information it needs to run the application. Smart Start will require the following information: ■ Number of motors motors connected ■ Thermal protection, yes/no ■ Nominal motor frequency ■ Motor voltage

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Total motor power Total motor current Nominal motor speed Minimum reference Maximum reference Application: Fan, pump or compressor

The Smart Start also asks if you want to apply the VL VLT® T® Automatic Motor Adaptation (AMA) and the Automatic Energy Optimisation (AEO) features. The Smart Start will be deactivated when the drive is programmed via bus or ﬁeldbus and after a timeout. NOTE: The Smart Start will only be active if you choose the graphical control panel.

VLT® Motion Control Tool The real eﬀect is money saved Free MCT 10 set-up software provides easy control of details as well as a general overview of drive systems, large or small. The tool handles all drives-related data. Explorer-like interface Explorer-like The MCT 10 software features explorer-like interface design and functionality to ease both use and learning of the facilities. More eﬃcient service ser vice organisation organisa tion ■ Scope & logging: analyze problems easily ■ Read out alarms, warnings and fault log in one view ■ Compare a saved project with an on-line drive More eﬃ cient commissioning commis sioning ■ Oﬀ-line commissioning oﬀ-site ■ Save/send/mail projects anywhe anywhere re ■ Easy ﬁeldbus handling, multiple drives in project ﬁle. Enables the service organization organization to be b e more eﬃ ci cien entt

Basic ■ Scope & Graph ■ Alarm history in saved projects ■ Graphical Timebased Actions, Preventive Maintenance and Basic Cascade Controller ■ Multiple ﬁeldbus support Advanced ■ No limitation in the number of drives ■ Motor database ■ Real-time logging from the drive ■ Sensorless pump control On-line and oﬀ-line mode In the on-line mode, you work with the actual set-up of the drives in question. Your actions will have immediate immedia te eﬀect on the performance of the drive(s). Connections ■ USB

Project oriented In project mode you work with the drive parameters as a ‘virtual’ set-up. This allows allows you to adjust the whole system before you implement it into the drives and put it in action. In project mode you can set the system up even before the drives are installed. A single command will update the whole system. In case a drive is exchanged, it is easily set up to perform exactly as its predecessor.

RS485

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safetybuilt-in built-in Enhanced safety Fresh air in

Speed

Easy to open doors

Diﬀerential pressure

Mains switch option

Fire Override Mode

This switch switch interrupts the mains supply and has a free useable auxiliary contact. The mains switch ensures the safety of staﬀ during maintenance and cleaning operations.

Activating the function ‘Fire-mode’ within the VLT® drive ensures secure and continued operation within applications such as stair-well pressurization, car park exhaust fans, smoke exhaust and essential service functions.

The mains switch option option also reduces reduces assembly cost.

Clearly indicated Fire mode is clearly indicated on the VLT® display to prevent any confusion. When set, the drive will override self protection and will continue operation despite the possibility of permanent damage in case of overheating or overload. The vital goal is to keep the motor running even if it means self-destruction.

Drive bypass If a drive bypass is available, the VLT® HVAC Drive will not only sacriﬁce itself

in case of an extreme ex treme condition, condition, but is able to bypass itself and connect the motor directly to the mains. This will maintain operation as long as power is provided and the motor is functioning.

Safe Stop The VLT® HVAC HVAC Drive comes comes standard with the safe stop functionality. functionalit y. The solution is approved by authorities for category 3 installations in accordance accordance with EN 954-1. This feature prevents the drive from unintended starts.

Thermistor card With the PTC Thermistor Card MCB 112 the Danfoss VLT® HVAC Drive oﬀers improved surveillance of the motor condition compared to the built-in ETR function and thermistor terminal.

Dedicated fan features User-friendly, distributed intelligence and reduced power consumption are beneﬁcial for fan applications. Velocity-to-󿬂ow conversion The VLT® HVAC HVAC Drive is able to to convert velocity pressure sensor values into 󿬂ow values. Operators can therefore set the drive up to provide a ﬁxed 󿬂ow or ﬁxed diﬀerential 󿬂ow. This way both comfort and energy consumption are optimized. Using a pressure sensor instead of a 󿬂ow sensor saves money.

Extends BMS capacity When integrated into the BMS network, all the HVA HVAC C Drive I/O points are available as remote I/O to extend the capacity of the BMS. For example, room temperature sensors (Pt1000/ Ni1000) Ni1 000) can be directly connected. With the VLT® Sensor Input Card option the motor is protected protec ted from overheating of the bearings and windings. The individual sensor temperature is is visible as a read-out in the display or by ﬁeldbus.

Resonance Monitoring Intelligentt AHU functions Intelligen The VLT® HVAC HVAC Drive handles logical logical rules and inputs from sensors, realtime functionality, and time-related actions. This enables the HVA HVAC C Drive to control a wide range of functions, including: Weekend and working-day operations ■ Cascaded P-PI P-PI for temperature control ■ Multi-zone ‘3’ control ■ Flow balancing between fresh and outlet air ■ Belt monitoring ■

By pressing a few buttons on the Local Control Panel, the drive can be set to avoid frequency bands at which connected fans create resonances in the ventilation system. This reduces vibration noise and wear-and-tear on equipment.

(Individual set-points/feed-backs) ■ 1 PID for closed loop control of the motor connected to the drive ■ 3 PIDs PIDs for external closed closed loop control of HVAC equipment ■ Auto-tunin Auto-tuning g of all 4 PID loops ■ Eliminates the need for

Stairwell Pressurisation

■

In the event of ﬁre, the VLT® HVAC Drive can maintain a higher level of air pressure in stairwells than in other parts of the building and ensure that ﬁre escapes remain free of smoke.

Lower AHU costs Fire Override Mode Fire Override Mode prevents the VLT® HVAC Drive from stopping for self-protection reasons. In this mode it will maintain vital fan operation regardless of control signals, warnings or alarms.

4 x PID controller

The VLT® HVAC HVAC Drive is ﬁtted ﬁtted with a built-in Smart Logic Controller and four auto-tune PID controllers and can control air handling functions with fans, valves and dampers. The build ing management’s DDC tasks are reduced and valuable data points (DP) are free for other use.

other controllers Provides Provides 󿬂exibility 󿬂exibility for the the BMS and reduces the load on the central BMS The drive controlle controllerr uses an input input sensor that measures pressure, temperature or other variables to change the speed of the motor connected to the VLT® HVAC Drive, by adjusting the output frequency to match the varying load. The additional additional 3 PID controll controllers ers can be used for external sensors (i.e. pressure, temperature, 󿬂ow) to control heating/cooling coil valves, outside/return/exhaust dampers or other external HVAC components.

Dedicated pump features

The VLT® VLT® HVAC HVAC Drive Drive oﬀers a vast vast number of pump-speciﬁc features developed in cooperation with OEMs, contractors contracto rs and manufacturers around the world.

Vital water supply can be assured in the event of leakage or a broken pipe. For example, overload is prevented by reducing drive speed – and supply is secured at lower 󿬂ow.

Sleep Mode In Sleep Mode the drive detects situations with low or no 󿬂ow. Instead of continuous operation, sleep mode boosts the system pressure and then stops to save energy. The drive starts automatically when the pressure falls below the lower set point. 1

well runs dry or a pipe leaks. In this situation the drive sets oﬀ an alarm, shuts oﬀ the pump, or performs another preprogrammed action. 2

Vital water supply

Dry Pump Protection and End of Curve relate to situations where the pump runs without creating the desired pressure – as when a

Embedded Pump Cascade Controller The Pump Cascade Controller Controller distribdistributes running hours evenly across all pumps, keeps wear-and-tear on individual pumps to a minimum and ensures that all pumps are in great shape.

Dry Pump Protection and End of Curve

Auto tuning of the PI controllers With auto tuning of the PI con controltrollers, the drive monitors how the system reacts to corrections made by the drive, learns from it, and calculates the ‘P’ and ‘I’ values so that precise and stable operation is achieved achie ved quickly. This applies applies to each PI PI controller controller in the 4-menu sets individually. individually. Exact P and I settings at start-up will not be necessary – which lowers commissioning costs.

Flow compensation Signiﬁcant energy savings and reduced installation costs are provided by 󿬂ow compensation in both fan and pump systems. A pressure sensor mounted close to the fan or pump provides a reference enabling pressure pressure to be be kept constant at the discharge end of the system. The drive constantly adjusts the pressure reference to follow the system curve.

No/low 󿬂ow An operating pump will normally consume more power the faster it runs – according to a curve determined by the pump and application design. The VLT® HVAC Drive will detect situations where the pump runs fast but is not fully loaded – and thereby not consuming adequate power. This is the case when water circulation stops, the pump runs dry, or when pipes leak.

Dedicated compressor features

Premium torque control The VLT® HVAC HVAC Drive has been designed to oﬀer 󿬂exible, intelligent control of compressors, making it even easier to optimize cooling capacity with constant temperature and pressure levels for water chillers, and other typical compressor applications in HVAC.

Replace a cascade with a single compressor The VLT® HVAC HVAC Drive provides provides the same level of 󿬂exibility with one large compressor instead of a cascade of 2 or 3 smaller compressors. The VLT® HVAC Drive operates all compressors at a far more reﬁned range of speeds than normal – even above nominal speed – meaning that one large compressor comp ressor is suﬃ su ﬃcient.

Alternatively, use the built-in cascade Alternatively, controller to operate the lead compressor with variable speed, while using the VLT® HVAC Drive to manage on/oﬀ control of up to two additional compressors.

Set point in temperature

Fewer starts and stops A maximum number of start/stop cycles within a given period of time can be set via the LCP or MCT10. Since start-up is the most critical part of compressor operation this extends compressor life.

Quick start-up

The VLT® HVAC HVAC Drive calculates calculates the actual refrigerant temperature from the measured pressure and reﬁnes compressor operation accordingly accordingly,, using the built-in PID controller. controller.

The VLT® HVAC HVAC Drive oﬀers a feature feature to open a bypass valve and let the compresser start quickly without load.

The temperature setpoint for this calculation is set in degrees via the Local Control Panel or MCT 10 – and not as a pressure value.

The VLT® HVAC HVAC Drive provides provides increased breakaway torque and can give 110% torque for 60 seconds in normal operation.

Improving energy eﬃcienc ciency y ... continuousl continu ously y Traditional commercial Traditional commercial air conditioning systems are designed for eﬃcient operation op eration at peak-load p eak-load conditions, so systems are actually oversized about 85% of the time or more. Consequently, at part load conditions, the systems has excess capacity, with signiﬁcant and costly energy waste. Variable speed will contribute to a higher COP and lower energy consumption with the load matched to actual demand while delivering a solid return on investment (ROI).

VLT® HVAC Drive projects

Dubai Metro Danfoss Drives delivered a total of 260 drives rated from 90 to 325 kW for the new metro in Dubai, United Arab Emirates, to operate exhaust fans and tunnel ventilation. Dubai Metro is projected to carry approximately 1.2 million passengers on an average day, and 355 million passengers per year.

Tropical Islands Resort near Berlin, Germany A steady 25° C air temperature, 31° C water temperature, no rain, and a pleasant 40% to 60% humidity for the resort’s tropical plants. Everyone’ss idea of perfect weather! Everyone’ All this is possible with a ﬁrst class climate and water control system driven by VLT® HVAC Drives.

Opera House in Sydney, Australia The Sydney Opera Hous e is one of the architectural wonders of the world, and perhaps the best known building of the 20th century. In 2001, the NSW Government provided $69 million for several projects to improve the facilities and environment for performing arts companies, patrons and visitors. Danfoss provided the drives.

Shanghai General Motors, China Shanghai General Motors Co Ltd. is a 50-50% joint venture bet ween Gener al Motors and the Shanghai Automotive Industry Corporation Group (SAIC).Shanghai GM has an annual production capacity of 200,000 vehicles. Danfoss provided the VLT® HVAC drives to maintain the production environment.

Torre Mayor, Mexico City With its 55 󿬂oors and a height of 225 m the Torre Mayor is the highest building buil ding in Latin America. Danfoss drives control the heating and ventilation.

Crowne Plaza Copenhagen Towers in Ørestad, Denmark Copenhagen’s latest luxury hotel, the elegant Crowne Plaza Copenhagen Towers in Ørestad, has been designed from the ground upwards with sustainability in mind. VLT® HVAC Drives are a natural part of the solution.

Speciﬁcations (Basic unit without extensions) e xtensions) Main supply (L1, L2, L3)

Analogue output

Supply voltage

200 – 240 V ±10%

Supply voltage

380 – 480 V ±10%

Supply voltage

525 – 600 V ±10%

Supply voltage

525 – 690 V ±10%

Supply frequenc y Displacementt power factor Displacemen (cos ф) near unity Switching on input supply L1, L2, L3 Harmonic disturbance

50/60 Hz > 0.98 1–2 times/min. Meet s EN 610 00 -3-12

Current range at analogue output

0/4 – 20 mA

Max. load output to common at 30) analogue (clamp

500 Ω

Accuracy on analogue output

Max. error: 1% of full scale

Control card USB inter face

1.1 (Full Speed)

USB plug

Output data (U, V, W) Output voltage

Programmable analogue outputs

0 – 10 0% of supply voltage

Output frequency

0–1000 Hz

Switching on output

Unlimited

Ramp times

1 – 360 0 sec.

Type “B”

RS485 inter face

Up to 115 kBaud

Max. load (10 V )

15 mA

Max. load (24 V )

20 0 mA

Relay output Programmable relay outputs

Digital inputs

2 240 V AC, 2 A

2 (terminal 27 27,, 29)

Max. terminal load (AC) on 1-3 (break), (break ), 1-2 (make), 4-6 (break) power card

PNP or NPN 0 – 24 V DC

Max. terminal load (AC) on 4-5 (make) power card

400 V AC, 2 A

Programmable digital inputs

Changeable to digital output Logic Voltage level Ma ximum voltage on input

28 V DC

Input resistance, Ri

Approx . 4 k Ω

Scan inter val

5 ms

Min. terminal load on 1-3 (break), 1-2 (make), 4-6 (break), 4-5 (make) power card

24 V DC 10 mA, 24 V AC 20 mA

* 2 can be used as digital outputs Surroundings/external Analog inputs Analogue inputs Modes

2 Voltage or current

Voltage level

0 to +10 V (scaleable)

Current level

0/4 to 20 mA (scaleable)

Accurac y of analog input s

Max . error: 0.5% of full scale

Pulse inputs Programmable pulse inputs Voltage level Pulse input accuracy (0.1 – 1 kHz)

Vibration test

IP: 0 0/20/21/ 0/20/21/54/5566 54/5566 UL Type: Chassis/1/12/4x Chassis/1/12/4x Outdoor Outdo or 1.0 g (D, E & F- enclosures: 0.7 g)

Max. relative humidity

5% – 95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation

Ambient temperature

Max . 50 ° C w/o derating

Galvanic is isolation of of al all

I/O su supplies ac according to to PE PELV

Aggressive environment

Designed for coated/unc coated/uncoated oated 3C3/3C2 (IEC 60721-3-3 60721-3-3))

0 – 24 V DC (PNP positive logic) Fieldbus communication Max. error: 0.1% of full scale

* Utilize some of the digital inputs Digital outputs Programmable digital/pulse digital/pul se outputs

Standard built-in: FC Protocol N2 Metasys FLN Apogee Modbus RTU BACnet (embedded)

Optional: LonWorks (MCA 108) BACnet (MCA 109) Proﬁbus (MCA 101) DeviceNet (MCA 104)

2 Protection mode for longest possible up -time

Voltage level at digital/frequency output

0 – 24 V DC

Max. output current (sink or source) Maximum output frequency at frequency output Accuracy on frequency output

Enclosure

– Electronic thermal motor motor protection against overload overload

40 mA

– Temperature monitoring of the heatsink ensures that the frequency converter trips if the temperature reaches 95° C ± 5° C.

0 to 32 kHz

– The frequency converter is protected against short-circuits short-circuits on motor terminals U, V, W.

Max. error: 0.1% of full scale

– The frequency converter is protected protected against earth faults on motor terminals U, V, W. – Protectio Protection n against mains phase loss

Global Marine

Power, currents and enclosures T 2 20 0 – 24 0 V

T4 380 – 480 V Amp.

2 2 s 1 i s 1 e 1 s e e a p p p y y h y T T C / T / / / 0 1 5 6 2 2 5 6

FC 102 P1K1 P1K5 P2K 2 P3K0 P3K7 P4K0 P5K 5 P7K5 P11K P15K P18K P22K P30K P37K P45K

kW 1.1 1.5 2. 2 3 3.7 4 .0 5.5 7.5 11 15 18 22 30 37 45

P55K P75K P90K P110 P132 P160 P200 P250 P315 P355 P4 00 P450 P500 P560 P630 P710 P80 0 P900 P1M0 P1M2 P1M4

55 75 90 110 132 160 200 250 315 355 40 0 450 500 560 630 710 80 0 90 0 10 0 0 120 0 14 00

Amp. I P I P I P I P ≤4 40 V 6 .6 3 5 5 A A / 7.5 4 .1 A2 A2 / 4 4 A A 10.6 5.6 12. 5 7. 2 A3 A3 A5 A5 16.7 10 24. 2 13 30.8 B3 B1 B1 B1 16 4 6. 2 24 59.4 B2 B2 B2 32 B4 74.8 37. 5 88 C1 C1 C1 44 C3 115 61 143 73 C4 C2 C2 C2 170 90

IP 00/Chassis

IP 20/Chassis

s i s s a h C / 0 0

>4 40 V 2 .7 3.4 4.8 6. 3

105 130 160 190 24 0 24 302 361 36 4 43 54 0 590 678 67 730 780 890 1050 1160 1380

1720

1530

IP 21/ Type 1

1 e p y T / 1 2

2 1 e p y T / 4 5

2 1 e p y T / 5 5

5 A / 4 A

A2 A2

5 A / 4 A

A2 A2 A5 A5

A3 A3

B3 B1

B1 B1

B2 B2

C1 C1

C4 C2

C2 C2

D1 D1

D2 D2

Amp.

2 1 e p y T / 6 6

P I I P I P I P I P I P

8.2 11 14.5 21 27 34 40 52 65 80

106 147 177 212 260 315 395 480 60 0 658 745 80 0 880 990 1120 1260 1460

s i s s a h C / 0 2

T6 525 – 600 V

≤550 V 2 .6 2.9 4.1 5. 2

s i s s a h C / 0 2

1 e p y T / 1 2

T7 525 – 690 V 2 1 e p y T / 5 5

>550 V I P I P I P I P 550 V 2 .4 2.7 A3 A3 A5 A5 3.9 4.9

6 .4 9.5 11.5 19 23 28 36 43 54 65

6.1 9 11 18 22 27 34 41 52 62

87 105 137

83 10 0 131

3 F / 1 F

B4 B2 B2 B2

C3 C1 C1 C1 C4 C2 C2 C2

F2/ F4 F2/ F4

IP 54/Type 12

P I I P I P

B3 B1 B1 B1

3 F / 1 F

With upgrade kit

69 0 V

A3 A3 A5 A5

E1 E1

2 1 e s i 1 p s y s e T a / h p y 5 C 5 / T / / 0 1 4 0 2 5

Amp.

2 1 e p y T / 6 6

IP 55/Type 12

76 90 113 137 162 201 253 303 360

73 86 108 131 155 15 192 242 24 290 29 34 4

418 470 523 596 630 763 889 988 1108 1317 1479

40 4 00 450 45 500 570 57 630 730 850 945 1060 1260 1415

D3 D1 D1

D4 D2 D2

E2 E1 E1

3 F / 1 F

4 F / 2 F

IP 66/Type 4x Outdoor

Dimensions [mm] H W D H+ W+

A2 A3 268 90 130 205 375 90 13 1 30

A4 39 0 20 0 175

A5 420 20 0

B1 B2 4 80 650 242 260

B3 399 165 249 475 165

B4 520 230 242 670 255

C1 680 308 310

C2 770 370 335

C3 C4 550 660 308 370 333 755 950 329 391

D1 D2 D3 D4 E1 E2 F1 F2 F3 F4 1209 1589 10 46 1327 8 40 831 2324 2324 2324 2324 420 408 2197 1705 1569 1962 2159 2159 380 375 736 736 927 927 927 927

Note:H Note: H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option. A or B for A2 and A3.

Ordering type code for VLT® HVAC Drive [1] FC-102

[2] –

[3] –

[4] –

[5] –

[1] Application 102

VLT® VL T® HV HVAC AC Dr Driv ive e FC FC 102 102

[2] Power Size P1K1 P1K5

[6]

[7]

–

[8] –

[9] –

[10] –

[11]

[4] Enclosure For cabinet mounting: E00 E0 0

IP 00/C 00/Cha hassi ssiss (enc (enclos losure ure D3 D3,, D4) D4)

E20

IP 20/C 20/Chas hassis sis (encl (encl.. A2, A3, B3, B4, C3, C3, C4) C4)

E21

IP 21/Type 1 (encl. B1, B2, C1, C2, D1, D2, E, F)

P3K7

E54 E5 4

IP 54/Ty 54/Type pe 12 12 (enc (encl. l. D1, D1, D2 D2,, E, F) F)

P4K0

E55

IP 55/Ty 55/Type pe 12 12 (encl. (encl. A5, B1, B1, B2, B2, C1, C1, C2) C2)

P5K5

E66

IP 66/Ty 66/Type pe 4x Outd Outd.. (encl (encl.. A5, B1 B1,, B2, B2, C1, C1, C2)

P3K0

Special designs:

P7K5 P11K P15K P18K P22K P30K

C00

IP 00/Chassis (encl. E00 – air duct in stainless steel)

P20

IP 20/Ch 20/Chassi assiss (encl. (encl. B4, C3, C3, C4 – Back Pla Plate te))

E2M

IP 21/Type 1 (encl. D1, D2 D2 – protective cover)

P21

P37K P45K P75K P90K See ratings data on page 22 P110 P132

for power ratings

P160 P200 P250 P315 P355

IP 21/T 21/Type ype 1 (encl. (encl. as as E21 E21 – Back Pla Plate) te)

E5M

IP 54/Type 12 (encl. D1, D2 – protective cover)

P55

IP 55/Ty 55/Type pe 12 12 (encl. (encl. as E55 E55 – Back Plat Plate) e)

P55K

[5] RFI Filter (EN 55011)

P450

–

[15]

[16]

[17]

[9] Mains Input X

No option

Mains di disconnect

3 5

Mainss dis Main disco conn nnec ectt and and fu fuse sess Main Ma inss disc discon onne nect ct,, fuse fusess and and load load sha shari ring ng

Fuses

Fus uses es & lo load ad sh shar arin ing g ter termi mina nals ls

Load Lo ad sh shar arin ing g te term rmin inal alss

[10] Cable X Sta St a nda ndard rd Ca Cabl ble e En Ent rie riess O

Metric Cable Entries

US cable entries

[13] A Option (Fieldbus) AX No ﬁe ld ldbu buss op optt ion ion A0

MCA MC A 10 101 – Pr Proﬁ oﬁbu buss DPV DPV1 1

MCA MC A 104 104 – D ev ev ice iceNe Nett

MCA MC A 108 108 – Lo Lon nWor orks ks

MCA 109 – BACnet

[14] B Option (Application) BX No ap appl plic icat atio ion n op opti tion on

RFI-Fi RFI -Filte lter, r, Cla Class ss A2 A2 (A, (A, B, B, C, D, E, F) F) RFII -Fi RF -Filt lter er Cl Clas asss A1/ A1/B B (A, (A, B, C)

RFIRF I-Fi Filt lter er,, Clas Classs A1 (D (D,, E, F)

MCB 109 – Analogue I/O MCB 102 – PTC Thermistor Card

RFIRF I-Fi Filt lter er fo forr Mar Marin ine e

No RFI RFI-F -Fil ilte terr (A, (A, B, B, C, 52 525 5 – 600 600 V)

H2 H3

Brake IGBT mounted

P560

Safe stop without brake

P630

Wit ith h bra brakke an and Sa Sa fe fe St Stop

[18]

– CX – X – XX –

MCB 101 MCB 101 – Gen Gener eral al Pu Purp rpos ose e I/O I/O MCB MC B 105 105 – Rel Relay ay Ex Expa pans nsio ion n

RFIRF I-Fi Filt lter er Cl Clas asss A1/ A1/B B (A, (A, B, C)

P500

P710

[14]

BK BP

[6] Braking & Safety X No brake IGBT

P400

[13]

– X – SXX X – X –

Standalone:

P2K2

[12]

[18] D Option (Control Power Backup Input) DX No DC in inpu putt in inst stal alle led d D0

MCB MC B 107 107 24 24 VDC VDC ba back ckup up in inpu putt

Please beware that not all combinations are possible. Find help con󿬁guring con󿬁guring your drive drive with the online con󿬁gurator found under: drivecon󿬁g.danfoss.com

[7] Display (Local Control Panel) X Blan Bl ankk fac facep epla late te,, no no LCP LCP in inst stal alle led d

P800 P900 P1M0 P1M2 P1M4

LCP 10 102 2 – Gra Graph phic ic LCP LCP in inst stal alle led d

LCP 10 101 1 – Num Numer eric ic LCP ins insta tall lled ed

[8] Conformal Coating (IEC 721-3-3)

[3] AC Line Voltage T2

3 x 200/240 V AC (1.1 – 45 kW)

3 x 380/480 V AC

3 x 525/600 V AC (1.1 – 90 kW)

3 x 525/690 V AC (45 kW – 1.2 MW)

X C

No co con nfor orm m al al coa oatt in ing Conf Co nfor orma mall coa coati ting ng on al alll PCB PCBss

Based on your selection, Danfoss manufactures the desired VLT® HVAC HVAC Drive to your speciﬁcation. You You will receive a fully assembled frequency converter, tested under full load conditions.

Connection C onnection examples The numbers represent the terminals on the drive

3 Phase power input

95 DC-Bus

(U) 96

91 (L1) 92 (L2) 93 (L3)

(V) 97 (W) 98 (PE) 99

PE Switch Mode Power Supply 10Vdc 24Vdc

88 (-) 89 (+)

15mA

+10Vdc 0-10Vdc

50 (+10 V OUT) 53 (A IN)

0/4-20 mA 0-10Vdc 0/4-20 mA

54 (A IN)

S201 1 2

S202 1 2

O N

(R+) 82

200mA

Motor

Brake resistor

(R-) 81

relay1

ON=0-20mA OFF=0-10V

03 02

55 (COM A IN)

240Vac, 2A

01 relay2

12 (+24V OUT)

13 (+24V OUT)

P 5-00

18 (D IN)

24V (NPN) 0V (PNP)

19 (D IN)

24V (NPN) 0V (PNP)

(COM D IN)

(D IN/OUT)

24V (NPN) 0V (PNP)

(COM A OUT) 39

(D IN/OUT)

24V

Analog Output 0/4-20 mA

Par. 6 - 50 S801 1 2

400Vac, 2A

(A OUT) 42

24V

240Vac, 2A

O N

ON=Terminated OFF=Open

24V (NPN) 0V (PNP) 0V

S801

RS-485

32 (D IN)

24V (NPN) 0V (PNP)

33 (D IN)

24V (NPN) 0V (PNP)

(P RS-485) 68

RS-485

Interface (N RS-485) 69 (COM RS-485) 61

(PNP) = Source (NPN) = Sink

* 37 (D IN)

* Safe Stop optional

This diagram diagram shows shows a typical installainstallation of the VLT® HVAC Drive. Power is connected to the terminals 91 (L1), 92 (L2) and 93 (L3) and the motor is connected to 96 (U), 97 (V) and 98 (W).

as digital outputs to show an actual status or warning. The terminal 42 analogue output can show process values such as 0 - I max .

Terminals T erminals 88 and 89 are are used for load load

the 53 (V or mA), and for 54 (V or mA) terminals. These inputs can be set set up as either either reference, feedback or thermistor inputs. There are 6 digital digital inputs inputs to be connected to terminals 18, 19, 27, 29,

sharing between drives. Analogue inputs can be connected to

32, and 33. Two digital input/output terminals (27 and 29) can be set up

controlled and monitored via serial communication.

On the 68 (P+) and 69 (N-) terminals’ RS 485 interface, the drive can be

200 – 240 VAC IP 20 (IP 21*)/Chassis(Type 1) IP 55 + IP 66 /NEMA 12 [ kW ] [HP] [A]

P1K1 1.1 1.5 6 .6

A2 A4 + A 5 P1K5 1. 5 2 .0 7. 5

Intermit tent

[A]

7. 3

8. 3

11.7

13.8

18.4

Continuous

[kVA]

2. 38

2.70

3.82

4. 50

6 .0 0

Enclosure Typical Shaft Output Typical Shaft Output at 208 V Continuous Output Current (3 x 200 – 240 V) Output Power (208 V AC)

Continuous Intermit tent

Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP 21 IP 55, IP 66 Eﬃ cie nc ncy y

P3K0 3 4.0 12.5

P3K7 3.7 4.9 16.7

4 (10)

[A] [A] [A]

5.9 6. 5 20

6. 8 7.5 20

9.5 10.5 20

11. 3 12.4 32

15.0 16.5 32

[W ]

116

155

185

[kg] [kg] [kg]

4.9 5.5 13.5 0.96

4.9 5.5 13. 5 0.96

4.9 5. 5 13.5 0.96

6 .6 7. 5 13.5 0.96

6.6 7.5 13. 5 0.96

Typical Shaft Output Typical Shaft Output at 208 V Continuous Output Current (3 x 200 – 240 V) Intermittent

[kW] [HP] [A] [A]

P5K5 5.5 7. 5 24. 2 26.6

B3 B1 P7K5 7. 5 10 30.8 33.9

Output Power (208 V AC)

[kVA]

8 .7

11.1

Enclosure

P2K2 2. 2 2.9 10.6

[mm2] ([AWG])

Max. cable size (Mains, motor, brake) Max. Input Current (3 x 200 – 240 V)

A3 A5

IP 20 (IP 21*)/Chassis(Type 1) IP 21/ Type 1, IP 55 + IP 66/ Type 12

Continuous

B4 P11K 11 15 4 6. 2 50.8

B2 P15K 15 20 59.4 65.3

16.6

21.4

C4 C2

P18K 18.5 25 74.8 82.3

C1 P22K 22 30 8 8 .0 96. 8

P30K 30 40 115 127

P37K 37 50 143 157

P45K 45 60 170 187

26.9

31.7

41.4

51.5

61. 2

Max. cable size Mains, motor, brake

[mm2] ([AWG])

10 (7)

35 (2)

50 (1/0) (B4 = 35 (2))

95 (4/0)

120 (250 MCM)

Max. cable size mains With mains disconnect switch included

[mm2] ([AWG])

16 (6)

35 (2)

70 (3/0)

185 (kcmil 350)

Max. Input Current (3 x 200 – 240 V)

Continuous Intermittent

Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP 21, IP 55, IP 66 Eﬃ cie nc ncy y

[A]

2 2 .0 24.2 63

28.0 30. 8 63

42.0 46. 2 63

54.0 59.4 80

6 8 .0 74. 8 125

8 0 .0 8 8 .0 125

10 4.0 114.0 160

130.0 143.0 20 0

154.0 169.0 250

[W]

269

310

4 47

602

737

8 45

114 0

1353

1636

[kg] [kg]

12 23 0.96

23. 5 27 0.96

23.5 45 0.96

35 45 0.97

50 65 0.97

[A]

* (A2, A3, B3, B4, C3 and C4 may may be converted to IP21/Type IP21/Type 1 using a conversion conversion kit. (Please see also items Mechanical mounting in Operating Instructions and IP 21/ Type 1 Enclosure kit in the Design Guide.))

380 – 480 VAC IP 20 (IP 21*)/Chassis(Type 1) IP 55 + IP 66 / Type 12

Enclosure Typical Shaft Output Typical Shaft Output at 460 V Continuous Output Current

P1K5 1. 5 2. 0 4.1

A3 A5 P3K0 3 4 .0 7.2

P4K0 4 5.0 10

P5K5 5.5 7. 5 13

P7K5 7.5 10 16

(3 x 380 – 440 V) Output Current (3 x 441 – 480 V)

Intermit tent Continuous Intermit tent

[A] [A] [A]

3.3 2 .7 3 .0

4. 5 3.4 3.7

6. 2 4.8 5.3

7.9 6. 3 6.9

11 8. 2 9.0

14. 3 11 12.1

17.6 14.5 15.4

Output Power (400 V AC)

Continuous

[kVA]

2.1

2. 8

3.9

5.0

6.9

9.0

11.0

Output Power (460 V AC)

Continuous

[kVA]

2 .4

2.7

3.8

5.0

6. 5

8. 8

11.6

[mm2] ([AWG])

Max. cable size (Mains, motor, brake) Max. Input Current (3 x 380 – 440 V) Max. Input Current (3 x 441 – 480 V)

Continuous Intermit tent Continuous Intermit tent

Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP 55, IP 66 Eﬃ cie nc ncy y

Enclosure

Output Current (3 x 440 – 480 V) Output Power (400 V AC) Output Power

4 (10)

[A] [A] [A] [A] [A]

2 .7 3 .0 2.7 3 .0 10

3.7 4.1 3.1 3.4 10

5.0 5.5 4. 3 4.7 20

6. 5 7.2 5.7 6. 3 20

9.0 9.9 7.4 8.1 20

11.7 12.9 9.9 10.9 32

14.4 15.8 13.0 14.3 32

[W]

116

124

187

255

[kg] [kg]

4. 8 13.5 0.96

4.9 13. 5 0.97

4.9 13.5 0.97

4.9 13. 5 0.97

6. 6 14. 2 0.97

6.6 14.2 0.97

IP 20 (IP 21*)/Chassis(Type 1) IP 21/ Type 1, IP 55 + IP 66/ Type 12

Intermittent

[kW] [HP] [A] [A] [A] [A]

P11K 11 15 24 26.4 21 23.1

B3 B1 P15K 15 20 32 35.2 27 29.7

Continuous

[kVA]

16.6

22. 2

30. 5

42.3

50.6

62.4

73.4

102

123

Continuous

[kVA]

16.7

21. 5

27.1

31.9

41.4

51.8

63.7

83.7

10 4

128

95 (4/0)

120 (250 MCM)1)

Typical Shaft Output Typical Shaft Output at 460 V Continuous Output Current (3 x 380 – 439 V) Intermittent Continuous

(460 V AC) Max. cable size Mains, motor, brake

[mm2] ([AWG])

Max. cable size mains With mains disconnect switch included

[mm2] ([AWG])

Max. Input Current (3 x 380 – 439 V)

Continuous

Max. Input Current (3 x 440 – 480 V)

Continuous

Intermittent Intermittent

Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP 21, IP 55, IP 66 Eﬃ cie nc ncy y

[kW] [HP] [A]

P1K1 1.1 1.5 3

A2 A4 + A 5 P2K2 2. 2 2.9 5.6

B2 P18K 18 .5 25 37.5 41.3 34 37.4

P22K 22 30 44 4 8 .4 40 44

P30K 30 40 61 67.1 52 61.6

10 (7)

C4 C2

P37K 37 50 73 80. 3 65 71.5

C1 P45K 45 60 90 99 80 88

P55K 55 75 106 117 105 116

P75K 75 10 0 147 162 130 143

P9 0 K 90 125 177 195 160 176

50 (1/0) (B4 = 35 (2))

35 (2)

16 (6)

185 70 (3/0) (kcmil 350)

35 (2)

[A]

22 24.2 19 20.9 63

29 31.9 25 27. 5 63

34 37.4 31 34.1 63

40 44 36 39.6 63

55 60. 5 47 51.7 80

66 72.6 59 6 4.9 10 0

82 90. 2 73 80.3 125

96 106 95 105 160

133 146 118 130 250

161 177 145 160 250

[W]

278

392

465

525

698

739

8 43

1083

138 4

1474

[kg] [kg]

12 23 0.98

23. 5 27 0.98

23.5 45 0.98

35 45 0.98

50 65 0.98

50 65 0.99

[A] [A]

* (A2, A3, B3, B4, C3 and C4 may may be converted to IP21 using a conversion conversion kit. Please contact Danfoss. Danfoss. (Please see also items Mechanical mounting in Operating Instructions and IP 21/ Type 1 Enclosure kit in the Design Guide.)) 1) With brake and load load sharing 95 (4/0)

525 – 600 VAC Enclosure IP 20 Chassis IP 21/Type 1 IP 55, IP 66/ Type 12 Typical Shaft Output Output Current Continuous (3 x 525 – 550 V)

B1 B2 C1 C2 A5 P1K1 P1K5 P2K 2 P3K0 P4K0 P5K 5 P7K 5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P 90 90K [kW] 1.1 1. 5 2. 2 3 4 5. 5 7.5 11 15 18.5 22 30 37 45 55 75 90 [A]

2.6

2.9

4.1

5.2

6 .4

9.5

11.5

105

137

Intermittent (3 x 525 – 550 V)

[A]

2.9

3. 2

4. 5

5.7

7.0

10.5

12.7

116

151

Continuous (3 x 525 – 600 V)

[A]

2 .4

2.7

3.9

4.9

6.1

9.0

11.0

100

131

[A]

2 .6

3.0

4. 3

5.4

6.7

9.9

12.1

110

14 4

[kVA]

2. 5

2. 8

3.9

5.0

6.1

9.0

11.0

18.1

21.9

26.7

34. 3

51.4

61.9

82.9

100 130. 5

[kVA]

2 .4

2.7

3.9

4.9

6.1

9.0

11.0

17.9

21.9

26.9

33.9

40. 8

51.8

61.7

82.7

99.6 130. 5

Intermittent (3 x 525 – 600 V) Output Power Continuous (525 V AC) Continuous (575 V AC) Max. cable size IP 20 (mains, motor, brake) Max. cable size IP 21/55/66 (mains, motor, brake) Max. cable size mains With mains disconnect switch included Max. Input Current Continuous (3 x 525 – 600 V) Intermittent (3 x 525 – 600 V) Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP 21, IP 55, IP 66 Eﬃ cie nc ncy y

[mm2] ([AWG])

[mm2]

4 (10)

10 (7)

4 (10)

10 (7)

35 (2)

50 (1/0)

35 (2)

50 (1/0)

4 (10)

([AWG])

16 (6)

150

(250

(4/0) MCM)1) 185 70 (kcmil (3/0) 350)

([AWG])

[mm2]

120 95 (250 (4/0) MCM)

35 (2)

[A]

2 .4

2.7

4.1

5. 2

5. 8

8. 6

10.4

17. 2

20.9

25.4

32.7

78.9

95. 3 124.3

[A]

2.7

3.0

4. 5

5.7

6.4

9.5

11.5

105

137

[A]

100

125

160

250

[ W]

122

145

195

261

30 0

400

475

525

700

750

850

1100 14 00 1500

[kg] [kg]

6. 5 13. 5 0.97

6.6 14.2 0.97

6. 6 14.2 0.97

12 23 0.98

23.5 27 0.98

35 45 0.98

50 65 0.98

1) With brake and load sharing 95 (4/0)

380 – 480 VAC and 525 – 690 VAC High Power 380 – 480 VAC Enclosure

IP 21/ Type 1, IP 54/ Type 12 IP 0 0/Chassis

Typical Shaft Output at 400 V Typical Shaft Output at 460 V Output Current Continuous (at 4 00 V ) Intermit tent (60 sec overload) (at 40 0 V ) Continuous (at 4 60/4 80 V ) Intermit tent (60 sec overload) (at 4 60/480 V ) Output Power Continuous (at 4 00 V ) Continuous (at 4 60 V ) Max. Input Current Continuous (at 40 0 V ) Continuous (at 4 60/4 80 V ) Max. cable size Mains motor, brake and load share Max. external pre-fuses Estimated power loss at rated max. load – 400 V Estimated power loss at rated max. load – 460 V IP 21, IP 54 Weight IP 0 0 Eﬃ cie nc ncy y Output Frequency Heatsink over-temperature trip Power card ambient trip

D1 D3

[kW] [HP]

P110 110 150

P132 132 200

P160 160 250

D2 D4 P200 20 0 300

[A] [A] [A] [A]

212 233 190 209

260 286 240 26 4

315 347 302 332

395 435 361 397

4 80 528 4 43 4 87

[kVA] [kVA]

147 151

180 191

218 241

274 288

333 353

[A] [A] [mm2] ([AWG]) [A] [W] [W] [kg] [kg]

20 4 183

251 231

30 4 291

463 427

350 3782 3665 10 4 91

4 00 4213 4 063 125 112

381 348 2 x 150 (2 x 300 mcm) 500 5119 4652 136 123

630 5893 5634 151 138

0.98 0 – 80 0 105 60

105

115

2 x 70 (2 x 2/0) 30 0 3234 2947 96 82

[Hz] [ °C ] [ °C]

P250 250 350

525 – 690 VAC Enclosure

IP 21/ Type 1, IP 54/ Type 12 IP 0 0/Chassis

Typical Shaft Output at 550 V Typical Shaft Output at 575 V Typical Shaft Output at 690 V Output Current Continuous (at 3 x 525 – 550 V ) Continuous (at 550 V ) Intermit tent (60 sec overload) (at 550 V ) Continuous (at 3 x 551 – 690 V ) Continuous (at 575/690 V ) Intermit tent (60 sec overload) (at 575/690 V ) Output Power Continuous (at 550 V ) Continuous (at 575 V ) Continuous (at 690 V ) Max. Input Current Continuous (at 550 V ) Continuous (at 575 V ) Continuous (at 690 V ) Max. cable size Mains, motor, load share and brake Max. external pre-fuses Estimated power loss at rated max. load – 600 V Estimated power loss at rated max. load – 690 V IP 21, IP 54 Weight IP 0 0 Eﬃ cie nc ncy y Output Frequency Heatsink over-temperature trip Power card ambient trip

[kW] [HP] [kW]

P45K 37 50 45

P55K 45 60 55

P75K 55 75 75

D1 D3 P9 0 K 75 10 0 90

D2 D4 P110 90 125 110

P132 110 150 132

P160 132 200 160

P200 160 250 20 0

P250 20 0 30 0 250

162 178

201 221

253 278

303 333

[A] [A] [A] [A] [A] [A]

113

137

62 54

84 73

99 86

124 108

151 131

119

14 4

155 171

192 211

242 266

290 319

[kVA] [kVA] [kVA]

53 54 65

72 73 87

86 86 103

108 108 129

131 130 157

154 154 185

191 191 229

241 241 289

289 289 347

[A] [A] [A] [mm2] ([AWG]) [A] [W] [W] [kg] [kg]

60 58 58

77 74 77

110 106 109

130 124 128

125 1398 1458

160 16 45 1717

20 0 2157 2262

250 2533 2662

158 198 151 189 155 197 2 x 70 (2 x 2/0) 315 350 2963 3430 3430 3612 104 91 0.98

89 85 87 2 x 70 (2 x 2/0) 20 0 1827 1913 96 82

0.97 [Hz] [ °C ] [ °C]

0 – 60 0 60

245 299 234 286 240 296 2 x 150 (2 x 300 mcm) 350 40 0 4 051 4867 4292 5156 125 136 112 123 12

110

Dimensions VLT® HVAC Drive In mm

A2 enclosures t 0 s 0 1 u . a n h i x ME

90 70

205 (220) 

5,5

Exhaust

7 5 2

8 6 2

1 4 3

0 0 t 1l . e n nI i M



Inlet

5,5 Rear View

Depth 220 mm with A/B-Options

A3 enclosures 0 s t 0 1 u . a h n i x ME

205 (220) Exhaust



130 110

5,5

7 8 5 6 2 2

1 4 3

0 0 t 1 e . l n n I i M



5,5

Inlet Rear View

Depth 220 mm with A/B-Options

A4 enclosures 176 ± 0.4 171 ± 0.4



5 ± 0.2

4 . 0 1 ± ± 5 . 5 . 7 4 9 4 3 3

1 ± 0 2 4

Rear View

Dimensions VLT® HVAC Drive In mm

A5 enclosures 200 215

242

6,5



Exhaust 0 t 0 s 1 u . a n h i x ME

0 2 4

2 0 4

0 0 t 1 l . e n n I i M



6,5

Rear View

Inlet

B1 enclosures 260 242 Exhaust



0 t 0 s 1 u . a n h i x ME

0 8 4

4 5 4

0 0 t 1l . e n nI i M

210 

Rear View

Inlet

B2 enclosures

242

0 t 0 s 2 u . a n h i x ME

Exhaust



4 2 6

0 5 6

0 0 l 2 t . e n n I i M

260

210 

Inlet

Rear View

B3 enclosures 0 t 0 s 2 u . a n h i x ME

165

249 (262) 6,8



140

Exhaust

09 89 33

9 1 4

0 0 t 2 l . e n n I i M



6,8

Rear View

Inlet

Depth 262 mm with A/B-Options

B4 enclosures 231 0 s t 0 2 u . a n h i x ME

242 5 3



Exhaust

8,5

200

5 0 9 2 4 5

0 6 4

5 9 5

0 0 t 2l . e n nI i M



8,5 Rear View

Inlet

C1 enclosures 308

310

272 

Exhaust

0 t 0 s 2 u . a n h i x ME

8 4 6

0 8 6

0 0 t 2 l . e n n I i M



Rear View

Inlet

Dimensions VLT® HVAC Drive In mm

C2 enclosures 335 370 

Exhaust

334

5 t 2 s 2 u . a n h i x ME

0 7 7

9 3 7 5 2 t 2 l . e n n I i M

Rear View 

Inlet

C3 enclosures 0 t 0 s 2 u . a n h i x ME

334 

6 3

0 0 t 2 l . e n n I i M

308 270

Exhaust

8 8 4

0 3 6

8,5

Inlet

1 0 2 5 5 5



8,5

210 Rear View

C4 enclosures 5 t 2 s 2 u . a n h i x ME

334 

6 3

Exhaust

0 0 8

10 36 66

8 9 5

5 2 l t . e n n I i M

8,5

370 330



8,5

Inlet Rear View

D1 enclosures (󿬂oor- or cabinet mount)

420

74 3

765 m /hr 2 t 2 s . u a nh i x ME

170 m3/hr

1166 1209

981

5 2 2 . t nl e i n MI

310

163

380 417 Optional pedestal 176F1827 available for stand-alone 󿬂oor mount installations (adds 200 mm to height)

D2 enclosures (󿬂oor- or cabinet mount)

420

765 m /hr 3

5 t 2 s 2 u . a nh i x E M

1362

170 m3/hr

1589

1547

5 2 2 . t nl e i n M I

157

423

380 417

Optional pedestal 176F1827 available for stand-alone 󿬂oor mount installations (adds 200 mm to height) Drives shown with optional disconnect switch

Dimensions VLT® HVAC Drive In mm

D3 enclosures (cabinet mount)

408 765 m3/hr

255 m3/hr

5 t 2 s 2 u . a nh i x E M

1046

997

818 147 5 2 2 . t nl e i n M I

157

375 417

D4 enclosures (cabinet mount)

765 m3/hr

408

255 m3/hr

t 5 s 2 u 2 a . nh i x E M

1327

1280

1099

161 5 2 2 . t nl e i n M I

151

375 417

Drives shown with optional disconnect switch

VLT® HVAC Drive DriveA Options

Typecode Position

VLT® LonWorks MCA 108 LonWorks is a ﬁeldbus system developed for building automation. It enables communication between individual units in the same system (peer-to-peer) and thus supports decentralization of control. ■ ■ ■

No need for a big main station (master-follower) Units receive signals directly Supports Echelon free-topology interface (󿬂exible cabling and installation)

Supports embedded I/Os and I/O options (easy implementation of de-central I/Os) ■ Sensor signals can quickly be moved to another controller via bus cables ■ Certiﬁed as compliant with LonMark ver. 3.4 speciﬁcations ■

Ordering number 130B1106 uncoated – 130B1206 coated (Class 3C3/IEC 60721-3-3)

VLT® BACnet MCA 109 The open communications commu nications protocol protoco l for worldwide building automation use. The BACnet protocol is an international protocol proto col that eﬃciently integrates integrate s all parts of building automation equipment from the actuator level to the building management management system. BACnet is the world standard for building automation ■ International standard ISO 16484-5 ■ With With no license fees, the protocol can be used in building automation systems of all sizes ■

The BACnet option lets le ts the drive communicate commu nicate with building management systems running the BACnet protocol ■ Typical areas where BACnet is use d include heatin g, ventilation, cooling and climate equipment control ■ The BACnet protocol is easily e asily integrated integrate d into existing control equipment networks ■

Ordering number 130B11446 uncoated – 130B1244 coated (Class 3C3/IEC 60721-3-3)

VLT® DeviceNet MCA 104 This modern communications commu nications model mode l oﬀers key capabilitiess that let you eﬀectively determine capabilitie what information is needed and when ■ You will also beneﬁt from ODVA’s strong conformance testing policies, which ensure that products are interoperable ■

Ordering number 130B1102 uncoated – 130B1202 coated (Class 3C3/IEC 60721-3-3) 13

VLT® PROFIBUS DP V1 MCA 101 PROFIBUS DP V1 gives you wide compatibility, a high level of availability, support for all major PLC vendors, and compatibility with future versions ■ Fast, eﬃcient communicati on, transparent inst allation, advanced diagnosis and parameterisation and auto-conﬁguration autoconﬁguration of process data via GSD-ﬁle ■ A-cyclic parameterisation using PROFIBUS DP V1, PROFIdrive or Danfoss FC proﬁle state machines, PROFIBUS DP V1, Master Class 1 and 2 ■

Installation of options is a simple matter of plug-and-play

Ordering number 130B1100 uncoated – 130B1200 coated (Class 3C3/IEC 60721-3-3) 13

VLT® HVAC Drive DriveB Options

Typecode Position

VLT® General Purpose I/O MCB 101 The I/O option oﬀers oﬀe rs an extended extend ed number of control contro l inputs and outputs. 14

■ ■ ■

3 digital inputs 0-24 V: Logic ‘0’ < 5 V; Logic ‘1’ > 10 V ■ 2 analogue inputs 0-10 V: Resolution 10 bit plus sign ■ 2 digital outputs NPN/PNP push pull

1 analogue output 0/4-20 mA Spring loaded connection Separate parameter settings

■

Ordering number 130B1125 uncoated – 130B1212 coated (Class 3C3/IEC 60721-3-3)

VLT® Relay Option MCB 105 Lets you extend relay functions with 3 additional relay outputs. 14

Max. terminal load: AC-1 AC1 Resist ive load lo ad ................................... ..............................................240 ...........240 V AC 2 A AC-15 AC15 Inductive load @cos @co s ф 0.4 ............. ...............240 ..240 V AC 0.2 A DC-1 Resistive load loa d ............ ......................... ........................... ......................24 ........24 V DC 1 A DC-13 DC-1 3 Inductiv e load @cos @co s ф 0.4 ............. ..................24 .....24 V DC 0.1 A

Min. terminal load: DC 5 V .................................... .................................................. ........................... .......................... ....................10 .......10 mA Max switch rate at rated load/min. load ............. .......................... .......................... ....................6 .......6 min-1/20 sec-1 Ordering number 130B1110 uncoated – 130B1210 coated (Class 3C3/IEC 60721-3-3)

VLT® VL T® Analogue I/O Option MCB 109

This analogue analogu e input/output option o ption is easily ﬁt ted in the frequency converter for upgrading to advanced performance and control using the additional in/ outputs.This outputs.Th is option also upgrades the frequency converter with a battery back-up supply for the clock built into the frequency converter. This provides stable use of all frequency converter clock functions as timed actions etc. 3 analogue inputs, each conﬁgurable as both voltage and temperature input ■ Connection of 0-10 V analogue signals as well as PT1000 and NI1000 temperature inputs ■

3 analogue outputs each conﬁgurable as 0-10 V outputs ■ Incl. Incl. back-up supply for the standard clock function in the frequency converter ■

The back-up bat tery ty pically last s for 10 years, depending on environment. Ordering number 130B1143 uncoated – 130B1243 coated (Class 3C3/IEC 60721-3-3)

VLT® PTC Thermistor Card MCB 112 14

With the MCB 112 PTC Thermistor Card, the Danfoss VLT® HVAC Drive FC 102 now oﬀers improved surveillance of the motor condition compared to the built-in ETR function and thermistor terminal.

Protects the motor from overheating ATEX approved for use in potentially explosive ATEX atmospheres ■ Uses Safe Stop function, which is approved in accordance with Cat. 3 EN954-1 ■ ■

VLT® VL T® Sensor Input I nput Card MCB 114

The option protects prote cts the motor moto r from being overheated overhe ated by monitoring the bearings and windings temperature in the motor. The limits as well as the action are adjustable and the individual sensor temperature is visible as a read-out in the display or by ﬁeldbus.

Installation of options is a simple matter of plug-and-play

Protects the motor from overheating Three self- detec ting sensor input s for 2 or 3 wire PT100/PT1000 sensors ■ One One additional analogue input 4-20mA ■ ■

VLT® HVAC Drive DriveD Options & LCP LCP

Typecode Position

VLT® VL T® 24 V DC Supply Option MCB 107 The option is use d to connect an external e xternal DC D C supply to keep the control section and any installed option active when mains power is down. Input voltage range.................... 24 V DC +/- 15% (max. 37 V in 10 sec.) range................ ■ Max. i nput curr ent ............. .......................... .......................... .......................... .................2.2 ....2.2 A ca ble leng th ............. ........................... ........................... ........................... .................75 ...75 m ■ Max. cable ■ Input capitance load l oad ............ ......................... ........................... .....................< .......< 10 uF ■

Power-up delay de lay ..................................... ................................................... ......................< ........< 0.6 s Easy to install in drives in existing machines ■ Keeps the control board and options active during power cuts ■ Keeps ﬁeldbuses active during power cuts ■

■

Ordering number 130B1108 uncoated – 130B1208 coated (Class 3C3/IEC 60721-3-3)

Graphical Local Control Panel LCP 102 Multi-language display Status messages ■ Quick Menu for easy commissioning ■ Parameter Parameter setting and explanation of parameter function ■ Adjustment of parameters ■ Full Full parameter backup and copy function ■ Alarm logging ■ ■

Info button – explains the function of the selected item on display ■ Hand-operated start/stop, or automatic mode selection ■ Reset function ■ Trend graph ■

15 + 17

Ordering number 130B1107

Numerical Local Control Panel LCP 101 The numerical numeric al control panel oﬀers o ﬀers an excellent excel lent MMI interface to the drive. Status messages ■ Quick menu for easy commissioning ■ Parameter setting and adjustment

Hand-operated start/stop function or automatic mode select ■ Reset function ■

■

Ordering number 130B1124

LCP Panel Mounting Kit For easy installation of the LCP 101 and LCP 102 in e.g.

Ordering number 130B1113 (Incl. graphical LCP, fasteners,

a cabinet. ■ IP 65/Type 12 (front) too l-free inst allation ■ Thumb screws for tool-free ■ Incl. 3 metres of cables of industrial quality (also available separately) ■ With or without LCP operating unit ■ Each time easy to install

3 m cablenumber and gasket). Ordering 130B1114 (Incl. numerical LCP, fasteners and gasket). Ordering number 130B1129 (LCP front mounting IP 55/IP 66) – Ordering number 17 175Z0929 5Z0929 (cable only). Ordering number 130B1170 (Panel Mouting Kit for all LCP w/o cable).

Ordering number 130B1117 (Mounting kit for all LCP’s including fasteners, 3 m cable and gasket).

Installation of options is a simple matter of plug-and-play

VLT® HVAC Drive DriveAccessories

Profibus Adapter Sub-D9 Connector The adapter makes mak es linking of ﬁeldbus ﬁel dbus connections connec tions pluggable. For use with option A. ■ ■

Option to use prefabricated Proﬁbus cabling For retroﬁt

Screw terminals Screw terminals as an alternative to the standard springloaded terminals. ■ Pluggable describe d ■ Terminal name is described Ordering number 130B1116

IP 21/Type 12 Kit The IP 21/Type 12 (NEMA1) (NEMA1) kit is used for installation install ation of VLT® drives in dry environments. The enclosure kits are available for frame sizes A1, A2, A3, B3, B4, C3 and C4. ■ ■

Supports VLT® drives from 1.1 to 90 kW Used on standard VLT® drives with or without mounted option modules

■ ■

IP 41 on top side PG 16 and PG 21 holes for glands

130B1122 for frame size A2, 130B1123 for frame size A3, 130B1187 for frame size B3, 130B1189 for frame size B4, 130B1191 for frame size C3, 130B1193 for frame size C4

Kit for panel through-mount Mounting kit for external cooling of the heatsink for appliances with A5, B1, B2, C1 and C2 housing. ■

The air conditi oned installation instal lation space can be reduced.

■ ■ ■ ■

Additional cooling may be omitted No contamination of electronics by forced ventilation Facilitates integrated assembly Reduced cabinet depth/less space

VLT® Brake Resistors Energy generated during braking is absorbed by the resistors, protecting electrical components from heating up. Danfoss brake resistors cover the full power range.

Quick braking of heavy loads Braking energy is only absorbed into the brake resistor ■ External mounting makes it possible to use the generated heat ■ All necessary approvals are available ■ ■

USB Extension USB extension for IP 55 and IP 66 enclosures. Makes the USB connector available outside the drive. The USB extension is designed for mounting in a cable gland in the bottom of the drive, which makes PC communication very easy, even in drives with high IP ratings.

Please refer to the product and design manuals for selection and dimensioning

USB extension for A5- B1 enclosures, 350 mm cable, ordering number 130B1155 USB extension for B2-C enclosures, 650 mm cable, ordering number130B1156

VLT® HVAC Drive DriveAccessories

VLT® VL T® Harmonic Filter AHF 005/010 Easy, eﬀective harmonic distortion reduction by connecting the AHF 005/010 harmonic ﬁlter in front of a Danfoss frequency converter. AHF 005 reduces total harmonic current distortion to 5% ■ AHF 010 reduces total harmonic current distortion to 10% ■

Small compact housing that can be ﬁtted into a panel ■ Easy to use in retroﬁt applications ■ User-friendly start-up – no adjustment necessary ■ No routine maintenance required ■

VLT® Sine-Wave Filters Sine-wave ﬁlters are placed between the frequency converter and the motor to optimise the motor power current. It provides a sinusoidal phase-to-phase motor voltage. The ﬁlters reduce motor insulation stress, acoustic noise from the motor, and bearing currents (especially in large motors).

Reduces motor insulation stress Reduces acoustic noise from the motor ■ Reduces bearing currents (especially in large motors) ■ Enables use of longer motor cables ■ Reduces losses in the motor ■ Prolongs service lifetime ■ IP 20/Chassis; IP 21/Type 1 ■ ■

VLT® dU/dt filter VLT® dU/dt ﬁlters are placed between the frequency converter and the motor to eliminate very fast voltage changes. The motor terminal termina l phase-to -phase voltage volta ge is still pulse shaped but its dU/ dU/dt dt values are reduced.

These ﬁlters re duce stress on the m otor’s insulation and are recommended in applications with older motors, aggressive environments or frequent braking which cause increased DC link voltage. ■ IP 20/Chassis; IP21/Type 1 ■

SVCD – regenerative braking Transferring the gener ated power from a de celerating motor back into the power supply enables braking of virtually unlimited duration.

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Energy eﬃ cient brak ing Self-synchronisation

Note:Missing numbers can be found in the design manual or can be delivered on request

DC-DC coupling of multiple drives possible High eﬃciency through throu gh IGBT technology technol ogy Simple operation Overload protection in regenerative operation

What VLT® is all about Danfoss VLT Drives is the world leader among dedicated drives providers – and still gaining market share.

Environmentally responsible VLT® products are manufactured with VLT® respect for the safety and well-being of people and the environment. All activities are planned and performed taking into account the individual employee, the work environment and the external environment. Production takes place with a minimum of noise, smoke or other pollution and environmentally safe disposal of the products is pre-prepared. UN Global Compact Danfoss has signed the UN Global Compact on social and environmental responsibility and our companies act responsibly towards local societies. EU Directives All factories are certiﬁed according to ISO 14001 standard. All products fulﬁl the EU Directives for General Product Safety and the Machinery directive. Danfoss VLT Drives is, in all product series, implementing the EU Directive concerning Hazardous Substances in Electrical and Electrical Equipment (RoHS) and is designing all new product series according to the EU Directive on Waste Electrical and Electronic Equipment (WEEE). Impact on energy savings One year’s energy savings from our annual production of VLT® drives will save the energy equivalent to the energy production from a major power plant. Better process control at the same time improves product quality and reduces waste and wear on equipment.

Dedicated to drives Dedication has been a key word since 1968, when Danfoss introduced the world’s ﬁrst mass produced variable speed drive for AC motors – and named it VLT®.

Twenty ﬁve ﬁve hundred employees develop, manufacture, sell and service drives and soft starters in more than one hundred countries, focused only on drives and soft starters. Intelligent and innovative Developers at Danfoss VLT Drives have fully adopted modular principles in development as well as design, production and conﬁguration.

Tomorrow’ss features are developed Tomorrow’ developed in parallel using dedicated technology platforms. This allows the development of all elements to take place in parallel, at the same time reducing time to market and ensuring that customers always enjoy the beneﬁts of the latest features.

Rely on the experts We take responsibility for every element of our products. The fact that we develop and produce our own features, hardware, software, power modules, printed circuit boards, and accessories is your guarantee of reliable products. Local backup – globally VLT® VL T® motor controllers are operating in applications all over the world and Danfoss VLT Drives’ Drives’ experts exper ts located in more than 100 countries are ready to support our customers with application advice and service wherever they may be.

Danfoss VLT Drives Drives experts exper ts don’t stop until the customer’s drive challenges are solved.